Automatic Welding – CNC: Stud Welding Machines

At Bearcat S.A., we take pride in offering advanced stud welding solutions with our CNC machines. These machines are designed to provide precise and efficient welding, ideal for a wide range of industrial applications.

What is CNC Stud Welding?

CNC (Computer Numerical Control) stud welding is an automated process that allows the attachment of studs to metal surfaces without the need for drilling. This method not only improves structural integrity but also reduces production costs and assembly time.

Benefits of Our CNC Stud Welding Machines

• Precision and Consistency: Thanks to CNC technology, our machines guarantee precise and uniform welding in every application.
• Efficiency: The automation of the process allows for faster and more efficient production, reducing downtime and increasing productivity.
• Versatility: Our machines are suitable for a variety of industries, including automotive, industrial equipment manufacturing, and general furniture.
• Cost Reduction: By eliminating the need to drill surfaces, material and labor costs are reduced.

BEARFIX CNC/S 3000×1500 Automatic Stud Welding Equipment

BEARFIX CNC/S 3000×1500 Automatic Stud Welding Equipment

Our BEARFIX CNC/S 3000×1500 automatic stud welding equipment is designed to offer a complete and efficient solution for stud attachment. Its features include:

• Work Area: 3,000 x 1,500 mm with servo-motorized X-Y axes.
• Number of Machines: 4 PRO-C 1,500 capacitor discharge units.
• Number of Heads: 4 KKA 200.
• Number of Automatic Feeders: 4 x VBZ.
• Welding Range: Ø M3 – M10, length: 8 – 40 mm.
• Speed: 1,200 mm/sec (72 m/min), allowing for fast production.
• Precision: +/- 0.2 mm, ensuring exact welding.
• Repeatability: 0.05 mm, guaranteeing consistency in every operation.
• X-Y Axes: Servo-controlled and programmable (Z-axis on demand).
• PC: Industrial, control and programming.
• Screen: 24″ touch screen.
• Connection: Remote connection via Wi-Fi.
• Program Loading: Via USB or through network (Wi-Fi, Ethernet).
• Number of Programs: Unlimited.
• Programming Variables: Coordinates, heads, welding power… via touch panel.
• Accepted Templates: Excel template or ccv file.
• Barriers: Safety photoelectric barriers.
• Clamps: Pneumatic.
• File Reading Capability: .Dxf, .Csv, barcodes, and QR codes.
• Ability to Adapt Universal Tools: Milling machines, adhesive applications, etc.
• Components: High-quality universal electrical and control components.
• Certification: CEE.

BEARFIX CNC/S 3000×1500 Stud Welding

Stud welding with CNC equipment is characterized by its precision, speed, and safety, thanks to the machine’s mechanized arm, which optimizes the welding of any structure or metal.

BEARFIX CNC/S 2000×1000 Automatic Stud Welding Equipment

BEARFIX CNC/S 2000×1000 Stud Welding

Additionally, we have the BEARFIX CNC/S 2000×1000 automatic stud welding equipment, which offers the following technical specifications:

• Work Area: 2,000 x 1,000 mm.
• Number of Machines: 1 PRO-C 1,000 capacitor discharge unit.
• Number of Heads: 2 KKA 200.
• Number of Automatic Feeders: 2 x VBZ.
• Welding Range: Ø M3 – M10, length: 8 – 40 mm.
• Speed: 280 mm/sec (18 m/min).
• Precision: +/- 0.2 mm.
• Repeatability: +/- 0.05 mm.
• Welding Capacity: Up to 40 studs/min.
• X-Y Axes: Servo-controlled and programmable (Z-axis on demand).
• PC: Industrial, control and programming.
• Screen: 24″ touch screen.
• Connection: Remote connection via Wi-Fi.
• Program Loading: Via USB or through network (Wi-Fi, Ethernet).
• Number of Programs: Unlimited.
• Programming Variables: Coordinates, heads, welding power… via touch panel.
• Accepted Templates: Excel template or ccv file.
• Barriers: Safety photoelectric barriers.
• Clamps: Pneumatic.
• File Reading Capability: .Dxf, .Csv, barcodes, and QR codes.
• Ability to Adapt Universal Tools: Milling machines, adhesive applications, etc.
• Components: High-quality universal electrical and control components.
• Certification: CEE.

Automatic Welding – CNC: Stud Welding Machines

Common Applications of Automatic Welding – CNC

Bearcat S.A.’s CNC stud welding machines are extremely versatile and are used in a wide range of sectors: industrial, renewables, ventilation, air conditioning, insulation, solar, design, general furniture, automotive, railway, general furniture… Below are some of the most common applications:

Industrial Boiler Making

With the use of laser, cutting, bending, and punching machinery, all to conform metal sheet parts, which often include a fastening and joining element such as the weldable stud, where a CNC automatic welding machine adds great value by welding studs in series production, substantially increasing productivity and profitability levels.

Automotive

In the automotive industry, stud welding is essential for fastening components to bodies and chassis. CNC machines allow for precise and rapid welding, which is crucial for maintaining the structural integrity and safety of all vehicle components. Additionally, the ability to weld studs without drilling metal surfaces helps maintain material strength and reduces the risk of corrosion.

Manufacturing of Industrial Equipment, General Furniture

In the manufacturing of specialized machinery and equipment, as well as in the production of general furniture such as cabinets, CNC stud welding is fundamental to ensure that components are firmly joined. The precision of CNC machines ensures that each stud is placed exactly where needed, which is crucial for the correct and safe operation of the machinery. Additionally, the ability to program and automate the welding process allows for faster and more efficient production, reducing downtime and increasing productivity.

Energy and Renewables

In the energy sector, especially in the construction of wind farms and solar plants, CNC stud welding is used to assemble metal structures and secure critical components. The precision and reliability of CNC machines ensure that the structures are robust and capable of withstanding adverse environmental conditions.

Bearcat

Con más de 40 años de experiencia en el sector de la soldadura y las técnicas de unión Bearcat extiende sus conocimientos a todos los sectores industriales: automoción, ingeniería de ferrocarriles, ingeniería industrial, industria naval, obra civil.